Building a Two-Step Sequence in TIA Portal GRAPH: Transitions, Interlocks and the Step That Never Advances

The two-step sequencer in the sequence view: S1 Fill, T1, S2 Heat expanded to show its action table, interlock network, supervision network and transition T2, and the jump from T2 back to S1; below it the call from OB1 with the standard interface parameters

Step 2 of a two-step TIA Portal GRAPH sequencer on a CPU 1515-2 PN has been active for 4 minutes 12 seconds by its own S2.T, the transition below it has been satisfied for the last 40 of those seconds, and the sequencer is still sitting on step 2. The heater that step 2 drives … Read more

Catching an Intermittent Bit on an S7-1500 with a Trace: Trigger Condition, Sample Rate and Recording Length

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Zone 3 of the takeaway conveyor stops about once a shift with “Zone3”.Fault latched, the photo-eye on %I4.3 reads a steady 1 in every watch table anybody has opened, and the CPU 1516-3 PN/DP is turning OB1 over in about 6 ms. Whatever is happening is happening inside one of those 6 ms passes, hours … Read more

Uploading a Program from an S7-1500 Nobody Documented: What Comes Back and What Is Gone

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A CPU 1516-3 PN/DP in RUN on the filler, a SIMATIC memory card behind its front flap, and no project file on any laptop in the building. An S7-1500 upload – online, Upload device as new station (hardware and software) – and about three minutes later an empty project holds the rack, every block with … Read more

Running an S7-1200 Program in PLCSIM With No Hardware: The Simulated Interface and What Behaves Differently

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A project built for a CPU 1214C DC/DC/DC, no CPU in the building until Thursday, and an S7-1200 PLCSIM instance one toolbar button away. Press it, pick PLCSIM in the PG/PC interface dropdown instead of the wired NIC, and the download that would have gone to 192.168.0.1 over the bench cable goes to a powered-up … Read more

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