Cross-Fault Detection Between Two Safety Channels: What a Short Between the Wires Looks Like to the Controller

plc programming cross fault detection two safety channels 1 plc

Inputs I0 and I1 on a 1791ES-IB8XOBV4 went solid red one afternoon with the guard closed, and the DCS instruction in the GuardLogix 5580 behind them has held Input Status false ever since. The guard switch on the infeed has two NC contacts in one four-core cable, the cable was crushed where it enters the … Read more

Safety Network Number and Signature: What Has to Match When You Replace a Safety Module

plc programming safety network number signature replace safety module 1 plc

The 1791ES-IB8XOBV4 on the palletiser cell failed on a Sunday, the spare from stores has the same catalogue number and the same three address switches set to 21, and the yellow triangle over it in the I/O tree has not moved in forty minutes. The GuardLogix 5580 project has a safety signature, the module’s Safety … Read more

Moving the Same Safety Function From a 440R Relay to GuardLogix: What the Rung Replaces and What It Does Not

plc programming 440r relay to guardlogix dcs what the rung replaces 1 plc

The guard on the case packer came off its 440R-S12R2 on a Saturday and went onto a 1791ES-IB8XOBV4 under a GuardLogix 5580, same tongue switch, same two 100S-C09 contactors, and the first time the door was closed the DCS instruction reported Fault Code 16#4000 and would not take a reset. Channel A active, channel B … Read more

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