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S7-1500 mixer sequence restarts from step 1 after every E-stop reset, batch dumped

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(@tomhw)
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Joined: 2 years ago
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Topic starter   [#208]

Morning,

TIA V17, CPU 1511-1 PN, KTP900, a mixer skid we shipped in the spring. The batch sequence is a CASE on an integer Step in SCL, 18 steps. E-stop drops the safety relay, the PLC sees safety OK go low and sets Step := 0, so after the reset it starts again at step 1, drain and rinse, and the half made batch goes down the drain. The customer's dumped four batches now.

I tried leaving Step alone on the E-stop, and then the mixer carries on from step 12 and the dosing valve opens the moment the relay resets with nobody having pressed anything. A retentive Step does the same.

I never wrote a resume into this program at all. What's the right structure for one? Something that holds at step 12 and waits for somebody to press a button before a valve moves, is that the shape of it?


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(@sanjay12)
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Joined: 1 year ago
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V17, noted. What tells the sequence it's allowed to move again, the relay reset or the operator? From your post it sounds like the relay. And was a timer mid count when they hit the stop, agitation or dosing?


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(@tomhw)
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Joined: 2 years ago
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Topic starter  

The relay, at the moment, nothing else. There's no Resume button on the panel because there was never a resume, it was Start or nothing. Agitation, 40 s IEC TON, and it had about 5 s left when they hit the stop.



   
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