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danr40
@danr40
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Joined: Mar 31, 2025
Last seen: Sep 19, 2026
Topics: 0 / Replies: 30
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RE: PowerFlex 525 F004 undervoltage on several drives at the same second

Log the sag first. A soft starter is an easy sell with a trace. And don't tune the drives to hide it.

3 weeks ago
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RE: Fitted PowerFlex 525s to four conveyor motors, energy bill did not change

What are the conveyors, belt, chain, roller? And what's the motor current on the drive display against the nameplate, with the line running as normal?

3 weeks ago
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RE: 1769-IT6 barrel zone thermocouple reads 15 degrees low after the wiring was extended

Before you touch the 1769-IT6. What did they extend the wiring with, type K extension, or whatever two core was on the shelf?

3 weeks ago
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RE: Motor rewound twice in a year on a VFD with a 60 m unshielded run

Don't buy the motor yet. Two questions. Does the nameplate say inverter duty, or give an insulation voltage rating? And what's the carrier frequency s...

3 weeks ago
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RE: PowerFlex 525 F013 ground fault only on the first start each morning

Don't make it less touchy, the drive's protecting itself and the motor. Why the morning is the question. Damp, I reckon. Damp nights, cold? Megger the...

3 weeks ago
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RE: PowerFlex 525 F004 undervoltage on several drives at the same second

Same second means the supply, not a drive. What else starts at those times? Anything big on the same transformer, a compressor, a chiller, an oven?

3 weeks ago
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RE: Star-delta, soft starter or VFD for a 45 kW compressor

Agree. One caveat: if a second compressor ever turns up and one becomes the trim unit, that's where the 30 percent lives, and that one gets the VFD. N...

3 weeks ago
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RE: Light curtain muting trips on every second pallet on the exit conveyor, mute lamp flickers

There's your flicker. The mute holds while both sensors are made in the right order. With 36in between sensors and a 40in load with a gap in it, the g...

3 weeks ago
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RE: PowerFlex 525 faults overcurrent whenever the e-stop opens the output contactor

The drive is still switching when that contactor opens under load. Current interrupted mid cycle, then the contacts bounce and the motor reconnects wi...

3 weeks ago
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RE: Light curtain OSSD into a 1769-IQ16 chatters every few seconds, curtain never trips

The curtain is checking itself, and it's fine. OSSD outputs drop low for a very short pulse every so often, that's how the curtain proves the output s...

3 weeks ago
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RE: PowerFlex 755 input phase loss fault on a hot afternoon

You measured with the drive off, at the breaker. Measure under load, at the drive's input terminals. And what's between the breaker and the drive, fus...

3 weeks ago
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RE: Star-delta, soft starter or VFD for a 45 kW compressor

The VFD quote. What's the compressor controller doing, load and unload on a switch and nothing else? A VFD on a load-unload screw with no way to modul...

3 weeks ago
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RE: Light curtain muting trips on every second pallet on the exit conveyor, mute lamp flickers

Shorter pallets is the change, start there. How far apart are the two muting sensors, and how long is the new pallet load. And is the load solid down ...

3 weeks ago
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RE: SICK light curtain won't reset, one beam blocked by the new guard bracket

Then the curtain is right and the rep is wrong about alignment. A beam with steel in it is a blocked beam. Two ways out. Move the bracket. Or fixed b...

3 weeks ago
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RE: Roof fan VFD trips overcurrent at start when the wind is up

The drive starts at 0 Hz and expects a stopped motor. Yours is a generator at minus 300 rpm. The first PWM pulses hit a spinning rotor with its own ba...

3 weeks ago
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